Automotive
High‑resolution 3D scanning and metrology give automotive teams the accurate digital foundation they need to solve problems quickly and reduce development costs. Our reverse engineered 3D CAD models enable production of aftermarket or legacy automotive products. Or use our 3d scanning to accurately benchmark competitor’s products. Advanced First Article Inspection ensures fast, comprehensive validation of new or modified parts. Design, modify and manufacture new orexisting products with ease. Bring your products to the market first, with our Class-A digital styling and product design services!
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Dies and Molds
Our high‑accuracy 3D scanning and digital inspections quickly reveal wear, distortion, spring‑back, and other tooling issues—helping manufacturers prevent downtime and improve part quality. Quickly repair or replace die and mold inserts with on‑site scanning, and fully reverse‑engineering any tool even when no CAD data exists. Our team delivers machinable STL and CAD models directly from scan data, enabling fast modifications, precise troubleshooting, and seamless reproduction of legacy or imported tooling. From BIW fitment challenges to complete tool archiving, our advanced metrology and reverse‑engineering workflows save time, reduce costs, and keep production running smoothly.
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Manufacturing
We help manufacturers to capture precise, metrology‑grade data that aids in problem‑solving across tooling, production, and quality workflows. Our 3D scanning, inspection, and reverse‑engineering services help teams reduce downtime, validate parts faster, and guarantee dimensional accuracy. We create machinable CAD models for any part—ideal for repairing worn tooling, reproducing legacy parts, or improving design intent. With advanced digital measurement and analysis, we uncover root‑cause issues in stamping, molding, machining, and assembly processes. From rapid on‑site scanning to full product‑design support, we deliver the accuracy and speed modern manufacturing demands.
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Aerospace
Our aerospace 3D scanning workflows deliver ultra‑precise data for everything from small components to full‑scale aircraft. High‑resolution STL models, scan-to-CAD 3d math models, scan‑to‑CAD overlays, and digital assemblies give engineers instant visibility into fit issues, deformation, and interference—long before they impact operations. With advanced photogrammetry and long‑range scanning systems, we can digitize entire aircraft indoors or outdoors with no size limitations. These digital models accelerate inspections, reduce costs, and make reverse engineering faster and more reliable and fully complement aerospace parts manufacturing.
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We help consumer product companies bring better products to market faster with precise 3D scanning, reverse engineering, and digital design workflows. Our high‑resolution scan data makes it easy to design new products around existing ones, ensuring perfect fit, functionality, and reduced development time. Our industry‑standard digital formats support turn-key manufacturing, and can produce near‑functional 3D‑printed prototypes in‑house to accelerate evaluation and iteration. Whether you're creating new accessories, updating legacy designs, or refining aesthetics and functionality, our digital models provide a reliable foundation for manufacturing. From concept to production‑ready CAD, we support inventors, startups, and established brands with fast, accurate, and cost‑effective product development.
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Energy
Applications 3D delivers high‑accuracy 3D scanning and inspection solutions that help energy manufacturers analyze turbine blades, compressors, and complex power‑generation components with unmatched speed and detail. We enable precise comparisons to CAD models for resolving performance issues. We routinely reverse‑engineer damaged or legacy components, providing machinable digital CAD models that support rapid repair, replacement, and new vendor procurement. With long‑range scanning capabilities, we quickly digitize large turbines, buckets, housings and wind turbines. From troubleshooting dimensional problems to digitizing full power‑generation assets, we help energy teams reduce downtime, improve reliability, and modernize their engineering workflows.
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Creating the Perfect Waffle!
A nationally leading manufacturer of frozen waffles had a unique but age-old problem. When manufacturing the waffles in a hot mold, how much waffle batter mix to add to the mold for each waffle? Since the waffle molds were usually cast steel tools, there was a lot of variation between the different cavities…
Modernizing Product Development for Legacy Parts
A customer approached us with a molded ski boot that was manufactured with outdated techniques. They had been manufacturing the same design for years and wanted to update the design as well as their processes for manufacturing. Furthermore, the manufacturing processes they had been using were not cost-effective and slowed the production and quality…
Innovation Brought to Life
Past Projects
Our past projects highlight real examples of how our 3D scanning, inspection, reverse engineering, and CAD design services solve complex manufacturing challenges. These case-driven results demonstrate our expertise across automotive, aerospace, medical, and tooling industries.
